Maruma Technica

Workshop Equipment and Tools

Hydraulic Component Reconditioning

Mobile Workshops

Off Road Tire / Wheel Equipment

CRAWLER TRACTOR SERVICE TOOLS

Master Pin Remover & Installer
shown with electro hydraulic pump
Sprocket Remover & Installer
shown with hand operated pump

These Service Tools are designed and manufactured by Maruma Technica, which is the leading company in the field of maintenance for construction machines in Japan. Based on the wealth of experience in this field, these products are manufactured taking the following points into consideration.

SPECIAL FEATURES

1) The products are rigid enough to withstand heavy operations.
2) The products are as light as possible, in order to be suitable for easy handling.
3) The products are adaptable for every kind of tractors such as Komatsu, Caterpillar, etc.
4) The spare parts are designed to be interchangeable throughout the world.
5) Each product has the characteristic attachment for a wide range of operations.

ADDITIONALY

We can supply other special tools that are adaptable to Maruma Service Tools. And every kind of inspecting, repairing and maintenance equipment for earthmoving machines are also available.
[N.B.] The contents of this catalog are subject to change without notice.

INTRODUCTION

Portable service tool consists of hand operated and electro hydraulic pumps, large and small cylinders and pullers that can easily be transported. Our pumps are the most convenient, lightest and smallest pumps in the world and are extensively utilized for a wide range of purpose. Especially in the field of maintenance for construction equipment, every kind of assembling and disassembling can be performed safely and effectively in combination with the special tools such as master pin remover& installer or sprocket remover & installer.



1-A HAND OPERATED PUMP
with Three position, Four Way Valve, Pressure Gauge with working tonnage display and Two High Pressure Hoses with coupling.
Code No.CY-0101
Ref. No.910-0001-001
ModelMT-700P
Max. working pressure MPa (kgf/cm2)68.6 (700)
Low working pressure
MPa (kgf/cm2)
4.1 (25)
Oil capacity liters5
Recommend oilSAE 10
Control valve type3 position 4 way
Dimensions (L x W x H) mm1076 x 207 x 304
Mass kg31
1. In combination with several cylinders (100 ton 70 ton), pullers (150 ton 50 ton 30 ton) etc., this hydraulic pump is used for a wide range of operations.This is the most fundamental tool for the construction machinery maintenance.
2. This pump is designed to be easily transported by separating the attachment from the pump. Thus, it is most suitable for field services, as compared with conventional presses.
3. As four kinds of scales are notched in one gauge, the operating tonne of each cylinder and puller can be measured and the exact operations based on the specified pressures can be performed.
4. The sequence valve is installed in the pump, which controls the movement of the ram. When the load is light, 129cc oil per stroke is delivered by the action of the low pressure piston and the ram moves fast, and when the load becomes heavier, the oil pressure exceeds 25 kg/cm2 and high pressure pump operates automatically and 4.6cc oil per stroke is delivered and the operation of the handle becomes lighter.
5. By changing the lever of the four-way valve both actions of pushing and pulling of the cylinder ram can be achieved.
6. As the special automatic sealing coupler is used for removing the cylinders and pullers from the pump, the flow out of high pressure oil can be eliminated.

1-B ELECTRO-HYDRAULIC PUMP
with Three position Four, Way Valve, (Pressure Gauge with working tonnage display and Two High Pressure Hoses with coupling are optional)
These pumps are powered by an electric motor to provide the same functions and much faster operation than the hand operated MT-700P. The Electro-Hydraulic Pumps are now available for use with all hydraulic cylinders and pullers for disassembling and assembling the undercarriage of tractors and other construction equipment.


1-C CYLINDER
1. Cylinder, ram and piston are made of special steel and the weight is relatively very light.

2. Both operations for pushing and pulling can be performed.

3. These cylinders are used with electric or hand-operated pump (MT-800PE, 800PEC or 700P) for removing and installing the track master pin and sprocket.


980 kN (100 Ton) Cylinder
The MT-100CL cylinder has a longer stroke than the MT-100C, allowing the operation to be accomplished in one stroke.
Code No.CY-0306CY-0301
Ref. No.910-0134-000910-1105-000
ModelMT-100CLMT-100C
Max. working pressure MPa (kgf/cm2)68.6 (700)68.6 (700)
Capacity ram out kN980980
Capacity ram in kN833833
Ram travel mm356152
Dimensions (L x W x H) mm315 x 265 x 597315 x 265 x 393
Mass kg7350
686 kN (70 Ton) Cylinder
The MT-70CL cylinder has a longer stroke than the MT-70C, allowing the operation to be accomplished in one stroke.
Code No.CY-0305CY-0302
Ref. No.910-0135-000910-1116-000
ModelMT-70CLMT-70C
Max. working pressure MPa (kgf/cm2)68.6 (700)68.6 (700)
Capacity ram out kN980686
Capacity ram in kN833490
Ram travel mm180152
Dimensions (L x W x H) mm254 x 252 x 382254 x 252 x 353
Mass kg33.531

1-D PULLER
These Center-Hole rams offer you complete flexibility. Forcing screws, cables or rods can be extended right through the piston’s center hole, permitting hundreds of applications.
1. The operation for pulling direction can be achieved by utilizing the center hole as well as the operation for pushing direction. (All pullers)

2. By screwing in the attachments using outer or inner thread, these pullers can be applied in the narrow space. (MT-50CC, MT-30CA)

3. The range of usage can be widened by adopting the spacers on the ram.

4. These pullers are used with electric or hand operated pump. (MT-800PE, 800PEC or 700P)

1470 kN (150 Ton) Puller
This puller is for final drive disassembling and assembling operations on large tractors. However, it can also be used in other applications.
Code NoCY-0405
Ref. No.910-0132-000
ModelMT-150CS
Max.woking pressure
MPa (kg/cm2)
68.6 (700)
Capacity kN1470
Ram travel mm127
Dia.of center hole mm65
Dimensions mmϕ218 x 83
Mass kg54
490 kN (50 Ton) Puller
490 kN Puller This puller is used for removing and installing of steering clutch of large tractors. However, it can also be used in other applications. 50 Ton Puller
Code NoCY-0401
Ref. No.910-0123-000
ModelMT-50C
CATNo5P2998
Max.woking pressure
MPa (kg/cm2)
68.6 (700)
Capacity kN490
Ram travel mm50
Dia.of center hole mm33.3
Dimensions mmϕ139 x 129
Mass kg14
490 kN (50 Ton) Puller Short stroke
This puller is used for removing and installing of steering clutch of large tractors. However, it can also be used in other applications. 50 Ton Puller
Code NoCY-0402
Ref. No.910-0121-000
ModelMT-50CC
Max.woking pressure
MPa (kg/cm2)
68.6 (700)
Capacity kN490
Ram travel mm13.8
Cylinder thread inch5 - 7/16" x 14
Dia.of center hole mm36
Dimensions mmϕ139x 90
Mass kg10
294 kN (30 Ton) Puller
294 kN Puller This puller is used for removing and installing of steering clutch of small tractors. However, it can also be used in other applications.
30 Ton Puller
Code NoCY-0403
Ref. No.910-0118-000
ModelMT-30C
Max.woking pressure
MPa (kg/cm2)
68.6 (700)
Capacity kN294
Ram travel mm53.3
Dia.of center hole mm27
Dimensions mmϕ105 x 122
Mass kg6.3
294 kN (30 Ton) Puller Short stroke
294 kN Puller This puller is used for removing and installing of steering clutch of small tractors. However, it can also be used in other applications. 30 Ton Puller
Code NoCY-0404
Ref. No.910-0122-100
ModelMT-30CA
Max.woking pressure
MPa (kg/cm2)
68.6 (700)
Capacity kN294
Ram travel mm13.8
Outer thred mmM115 x 2.0
Dia.of center hole mmM33 x 2.0
Dimensions mmϕ119 x 90
Mass kg7
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